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Customized 5 Axis CNC machining Carrier belt pulley non-standard needle wheel

» Precision Machinery Parts » Customized 5 Axis CNC machining Carrier belt pulley non-standard needle wheel
Customized 5 Axis CNC machining Carrier belt pulley non-standard needle wheel
  • Specifications

At Ganyuan Hardware Technology, we specialize in manufacturing precision needle wheel ratchets with tolerances as tight as ±0.02mm. Our advanced 5-axis CNC machining capabilities ensure exceptional durability and smooth operation in critical applications.


Product Description

Production type Custom production and processing Material Metal, non-metal, carbon steel, stainless steel, copper, aluminum alloy
Processing methods CNC Trining Parts 5-axis CNC machining centers, grinding machines, wire cutting Processing Equipment CNC Trining Parts  5-axis CNC machining center, grinder, wire cutting,cnc machined components
Accuracy ±0.02mm Whether proofing yes
Is it customized yes Proofing time 7-15 days
OEM/ODM OEM ODM CNC machining service surface treatment Electroplating, zinc plating, chrome plating, nickel plating, oxidation, hard oxidation
Origin Dongguan, China Quotations FOB
Business Type: Manufacturer/Factory & Trading Company Main Products: CNC parts; Machining parts;Custom CNC machining
Management System Certification: ISO 9001:2015 Average Lead Time: Peak Season Lead Time: within 15 workdays          Off Season Lead Time: within 15 workdays

Why Our CNC machining Stands Out

1. Precision Engineering

  • Optimized tooth geometry for smooth engagement

  • Micro-finished contact surfaces (Ra 0.4μm)

  • Dynamic balanced for high-speed operation

  • Custom tooth profiles available

CNC machining

Expert CNC machining services for precision metal and plastic parts. Fast turnaround, tight tolerances, and high-quality finishes guaranteed.

2. Advanced Manufacturing

  • 5-axis CNC machining centers

  • Swiss-type CNC lathes for micro components

  • Precision grinding capabilities

  • In-process quality verification

3. Material Excellence

  • Corrosion-resistant 440C stainless steel

  • High-strength 4140 alloy steel

  • Lightweight titanium options

  • Custom material solutions


Manufacturing Process

  1. Material Selection: Certified metal alloys

  2. CNC Machining: 5-axis milling and turning

  3. Heat Treatment: Vacuum hardening

  4. Precision Grinding: Tooth profile finishing

  5. Surface Enhancement:

    • TiN coating for wear resistance

    • Electropolishing for smooth operation

  6. Quality Verification:

    • CMM inspection

    • Hardness testing

    • Functional testing

Packaging Options

  • VCI anti-corrosion packaging

  • Custom foam inserts

  • Barcode tracking available

  • Export-ready wooden crates


FAQ

Q1: What’s your minimum order quantity?
A1: Prototypes from 1 piece, production from 50 pieces.

Q2: Can you produce ratchets smaller than 5mm?
A2: Yes, we specialize in micro-components down to 2mm diameter.

Q3: What surface treatments are available?
A3: TiN coating, hard chrome plating, nitriding, and more.

Q4: How do you ensure tooth profile accuracy?
A: Through CNC profile grinding and optical comparator inspection.

Q4: What’s your lead time for 1,000 pieces?
A: Typically 15-18 days with expedited options available.

Q5: How to deliver the goods?
A5: We deliver the products by courier company.
Q6: Are you a trading company or factory?
A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.
Q7: What shall we do if we don’t have drawings?
A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.
Q8: Can we get some samples before mass production?
A8: Absolutely yes.
Q9: Will my drawings be safe after sending them to you?
A9: Yes, we will keep them well and won’t release them to the third party without your permission.
Q10: Is it possible to know the operation status of my products without visiting your company?
A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
Q11: If you make poor quality goods, will you refund?
A11: In fact, we won’t take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are satisfied plastic machining.


Why Choose Ganyuan?

  • 20+ Years of precision manufacturing

  • 3,000m² advanced facility

  • 5-axis CNC machining capabilities

  • Quick-turn prototyping

  • Competitive pricing


Contact Us Today for Your Ratchet Needs
📧 Email: ganyuan1688@gmail.com
🌐 Website:https://www.ganyuan.net/
📞 Tel: +86-13929256361

Precision Needle Wheel Ratchets Engineered for Performance!

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